Project Matrix - Plan and Brief for the weeks ahead



 First Unitarian Church - Louis Kahn
Model to be built  with Remy Dunne

The chosen architectural precedent is Louis Kahn’s First Unitarian Church. The primary motivation of this is to produce a scale study model for another course, ARCH7304 – Architecture and the City, as part of a semester long group study of the building as a civic space, exploring its relationship to inhabitants and activities occurring in it.
Kahn’s building deals with human experience of constructed space at a variety of scales, and by representing this in a clearly legible manner it is hoped that we, and anyone who views it, will be enabled to better understand those sensations and states of being he was attempting to develop, and the manner in which he created them. Models can explore and present ideas and information about a building not possible in a plan or section, and can represent the phenomenological ideologies Kahn was exploring. Further, a realistic representation of materiality, in line with the palette Kahn used, can help explore how he used certain materials and types of finishes to create desired effects.

Key Concept

The intention of this design is to create a scale model which expresses how light, volume, mass and proportion are used by Kahn to create an environment simultaneously responsive to the programmatic needs of the church and the emotional and intellectual desires of congregants. The process of journey within the building will be explored, through representation of the the staging and relationship of spaces to one another. Photographs and overlays of the model will be made for further analysis to occur in our other course.
According to Goldhagen (2001) in the Fist Unitarian Church, Kahn synthesised an “embodiment of his expanding social vision with new ideas on how to achieve an architecture of authenticity” with it representing a refinement of architectural languages he was developing.
By following a more abstract modelling approach, the intention is to show how the proportion and implied mass of the building, as well as the relationship between and intimacy of spaces are intended to inform the process of ritual and memory surrounding congregants enquiring approach to religion. It is important for this model to engage with the larger themes of the structure which are heavily connected to Kahns interpretations of spirituality. Representation of mass, volume, proportion, spatial relationships, the rhythm and disruption of form, light and shadow are of primary importance. It is those elements within the design that Kahn uses to elevate congregants experience to a plane of intellectual awareness of themselves where they can engage with fundamental questions of their beliefs.

Selected Design Element

The purpose behind the selection of the design elements for the model is to recreate with a certain accuracy the construction systems Kahn employed, to better explore how they were then ‘ornamented’ by light and tectonic detailing to affect users phenomenological experience. It is hoped that this model, in conjunction with other analytical work produced during the course, will allow us to better understand the construction language Kahn used to explore his architectural ideologies of form and tectonics.
The model will be of a long section of the full building, running from the entrance hall in the east to the classrooms in the west. This section will take in the entire length and involve all major spaces, expressing the parti of its design and the underlying principles and relations of spaces. Those spaces will be the entrance hall and adjacent outdoor space, the ambulatory, sanctuary with light towers above, and the classrooms. By recreating all the materials used, we hope to make an accurate representation of light, volume and the proportions of the monumental planes, and how they relate to spaces intended uses. To accurately represent Kahns use of light it is important for us to use similar materials to the building, as such we will attempt to imitate as closely as possible the luminance, tone and texture of materials. The relationship of wall, floor and roof elements to one another, and to the immediate context will be accurately represented, with information sourced from photographs and plans. Detail will be appropriate to the scale.

The modelled section will approximate to the following designated sections:
How is the Key concept reflected in the Design Studio

By employing a sectional model, it is hoped that there will be a clarity of how proportion, mass and the planar forms of its monumental design are employed by Kahn to stimulate desired sensations within congregants. Due to the buildings size and our intention to show the proportions and full sequence of spaces, a 1.50 scale has been chosen. This means that certain detail elements will not be shown, and instead the model will focus on larger and more abstract elements of design. A sectional model of the building will reveal the buildings concentric form and relationship between spaces, and how it deals with ideas of memory and ritual that affect an individuals agency as they explore their religion.

By using similar materials to Kahn, we hope to explore the manner in which he reinterpreted ornamentation through light and architectural tectonics. This relationship of light and tectonics is hard to express in any other format, and so a realistic, scale representation of them may aid us in demonstrating their intended effect upon each space and their ethereal qualities.

The physical model, and our ability to replicate important design elements of the church to a high degree will significantly aid us in presenting our analysis of the building and its underlying ideas when we make our final presentation. It will strongly support the analytical assessment of our speech and diagrams by enabling us to provide clear demonstrations to our peers. Further, the skills we develop using a variety of machinery and materials will develop both of our abilities and we move into the final design studios of our degree. More importantly, the understanding of material properties and how to quickly deploy them in models will potentially be very useful for us during our careers.


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Geometrical Description of the Shape

The buildings shape is dictated by the central sanctuary, in the form of a square around which the classrooms are situated, forming rectangular blocks which distort its form in a manner expressing functional intent. The space between the blocks of classrooms forms an articulate void expressing the squat composition of the building.
At 1.50 scale, the model will be approximately 850mm long, 550mm deep and 255mm high, and is to be mounted on a base 20mm thick. The dimensions of individual elements of the model will be determined later, but due to the repetitive geometry in many parts of the building, there is a high chance we will be making multiple copies of certain elements.

There are five differently sized internal spaces which together compose the external form.
They are as follows:
               The entrance hall / lobby: 167mm long, 56mm high, 65mm wide
               The ambulatory which is approximately 56 mm high, 34mm wide
               The sanctuary 378mm long, 150mm high, 160mm wide
The light towers, of which only two will be made 150mm long, 90mm high, 120mm wide
               The classrooms to the west 120mm long, 126mm high, 180mm wide
               The classrooms to the south 600mm long, 126mm high, 145mm wide

The accuracy of these measurements are important to clearly expressing how they proportion each space, which when viewed in section will articulate how Kahn varied the experiential sensations of space to stimulate phenomenological sensations within congregants and affect their sense of passage through the structure.
  
Proposed Scale, Material, Technique

The model will be built at a 1.50 scale. We had initially discussed using a larger scale to increase the detailing of the building, but realised that this would not improve our ability to examine its qualities, nor would it allow us to analyse the larger spatial forces at work. We feel that 1.50 is a decent balance between two scales that allows for enough detailing without resulting in a cumbersome model.

Our desire to explore form, monumentality, proportion, spatial relationships and light can most readily be done at 1.50 as it is a scale which enables sufficient detailing without demanding a greater articulation of built elements, which we feel would detract from the models goal to make legible Kahn’s design strategies. Any larger a scale would demand a higher degree of detailing which neither our time nor budget allows for. Further, a smaller scale would mean working with smaller components and a subsequent loss of detail.

The material palette consists of a mix of unadorned, raw or lightly finished concrete and timber which can be readily replicated in a model. The intention of this close replication is to better demonstrate the interplay of material, form and light, and the different textural relationship within the building of spaces and usages.

In place of concrete and concrete blockwork we will be using HydroCal gypsum cement, separately finished to best imitate the two materials as Kahns interplay of them within certain spaces relates to certain desired effects. The HydroCal will be cast in plastic moulds formed from cut foam and then detailed to imitate the distinctive finishes used – either polished, off-form or textured to imitate the block work.
The external brick masonry walls will also be composed of cast HydroCal, in this instance using a masonry dye to match the external surfaces to their real finish type. This is a more desirable approach to achieve the intended finish as it creates a more natural colour and does not diminish the surface texture in the way that painting over the formed HydroCal elements would.

Kahn uses Red Oak timber within the building, however due to the scarcity of this timber in Australia, we will be using White Oak, which when lightly treated with oil bears a close resemblance to Red Oak. This timber will be cut into small strips to act as cladding and mimic as best as possible the existing timber.
The model will be primarily made by hand. The concrete will be created by hand shaping the blue foam with hot wire cutters and sandpaper, using a vac machine to form a plastic cast over and then casting and detailing it. The timber will be machined by hand, using bandsaws and sanding machines to plane the objects. They will be finished with a light application of oil. Hand shaping will be more efficient for the two of us and better fits our desired budget.
The model base will be made from a single panel of Merbau timber, which is to be CNC’d with an outline of the buildings walls stabilise the structure.

Time, Commitment, Budget

Both of us live close to UNSW, therefore meeting and working together will not be too difficult. This proximity will allow us to meet up more regularly, and work more hours than if we lived further away. We aim to organise ourselves so that work requiring specific machinery or inputs only found at the Squarehouse can be done during its opening hours, and any work outside of hours can be completed either at home or in the Engineering and MCIC labs.
Rather than buy the materials in bulk at first, we have decided to stagger our purchases to better budget materials for each stage. The first stage of purchasing and preparation will follow the completion of a 3D model, from which we can gather information on the number of wall and roof surfaces we will need to make. This will then be used to determine the number of unique moulds, and thus the total amount of casting. Multiple versions of the casts will be made to increase casting speed.
In conjunction with this 3D model, we will also need to develop a model for CNC milling of the base where the walls will slot in. This model may take some time to accurately make and may require revisions or fixing during later stages.
For the preparation of the blue foam, we can use a variety of labs and even work together at one another’s apartments.
Between the two of us the model should take approx. 5 weeks to build. We will likely need to commit as close as possible to 2 full days per week, with more hours occurring outside that to take advantage of quieter hours at the SquareHouse. The primary issue with timing will be potential backlog of forming and casting the HydroCal, and using the CNC as other students intend to use a similar method. An additional variable to the timing will likely be the degree with which we chose to perfect the final product, and any failings of material production that occur along the way.

The budget will be as follows:
Blue Foam : $16 for 100 x 300 x 300 mm board
Merbau Timber Panel for CNC (x1): $50 for 1200 x 600 x 18 mm
Hyrdocal XL : $22 for 5kgs

Total: $88.00

However we will allow a max budget of $120 to account for repurchasing of material and fixing mistakes.
Timber for the casting frames will be taken from the scrap timber bins within the SquareHouse Lab.


References

Goldhagegn, S. W., (2001) Louis Kahn’s Situated Modernism, Yale University Press: New Haven, Connecticut
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Architectural Precedent - 2
Kanchanjunga Apartments – Charles Correa

1. Key Concept
The Kanchanjunga Apartments are large luxury apartments located in an upscale suburban setting, designed in the 1970s responds to the present society, the escalating urbanization and the climatic conditions in the region. Mumbai experiences a moderately hot climate with high humidity, hence the orientation of these apartments is east-west to catch prevailing sea breezes. This orientation also frames the view of the Arabian Sea and the harbor on the rear side causing it to face the sun and heavy monsoon rains. These problems were solved by wrapping around the living space using the verandah. The building uses reinforced concrete for its structure employing lateral load bearing walls and the ‘slip form method’. The deceiving plain exterior of the flat façade is inversely proportional to the complicated section that it hides beneath. Correa has played with the floor slabs to provide various single and double height spaces shown in the figures below. This complicated labyrinth of slabs develops a very puzzling but interesting section for the enthusiasts to study, shown in the figure on the right. The modularity of the apartment is something incredible as the flats in the apartment interlock with each other vertically and are repetitive. The idea is to develop a sectional elevation that explores the fabric of this building helping the maker and the viewer understand and admire the space, also trying to replicate the materials at the same time.
  
2. Selected Design Element

The selected design element as I have mentioned earlier is the true essence of this entire apartment. The opening up of the living spaces using the double height verandahs and pushing back of the living space using this double height so that the residents have a good view of the harbor or the Arabian Sea and also protecting them from the afternoon sun. The export from sketchup below shows the section that I wish to model, one of the most interesting aspects is to see that the upper slab is a repetition of the lower slab and hence can be repeated above/below again, showing the interlocking of the units.
The facade is exposed concrete with a pale yellow color which gives the high rise a distinct identity among the surrounding buildings. The effort would be to replicate these factors as closely as possible and at the same time making a model in the time frame that is available to us. The particular section expresses clearly Correas intention of using the sea breezes to keep the interiors of the apartment cool throughout the year, seen in the image below. As the final product will be a sectional elevation that shows the section of slabs on one side and the uncomplicated façade on the adjacent side. It juxtaposes the solid-dominant façade with voids in it, alongside the void-dominant section with solid slabs in it. The section also proves to be an incredible study of human scale with varying floor to floor heights in apartments.



3. Key concept reflected in the Design Studio

The 1:50 model will help us understand the efficient use of single and double heights that Correa has evidently mastered in this building. There are a lot of comparisons of the Kanchanjunga apartments to the Unité d'habitation by Le Corbusier, they do bear some similarity but in my opinion Correa has taken the interlocking concept of the units a lot further with the varying slab heights. The verandah is designed as an important space in these apartments, importance of which I have previously highlighted. I am specializing in Housing in my Masters of Architecture, and intent to do my graduation studio next semester. I believe that this would be a very strong precedent to study as it will strengthen my understanding of many intricate details of a section which we so often take for granted. We often assume a floor slab to be flat and two dimensional, here is a precedent which questions this idea. The precedent helps us understand through example that a floor slab is also a 3-dimensional entity like any other in the realm of architecture and that it needs thought and respect.

4. Geometrical Description of the Shape

Building this model at a 1:50 scale the model will approximately span 42cm/42cm/30cm. Two adjacent walls – one displaying the window openings of various sizes in the concrete wall which bring in the sea breeze, the other showing off the various floor to floor heights in the apartment. The rear two sides will be plain and just reflect the basic openings without a lot of detail, as the focus is to detail the western and southern façade to explain the flow of sea breeze through the apartments and also how the apartments respond to the local climate.



5. Proposed Scale, Material, Technique

1:50 scale model would help us understand the principles employed in the formulation of this design, without letting us get lost in the process of building it.
Correa, being a modern architect of the post-independence India designed the building the modernist material concrete. He practised material honesty and most often left facades unfinished and practised the local vernacular in the modern environment. The exterior façade is a pale yellow concrete, but the replication of this section in cast concrete would be unwise as the cement with the floor slab thickness of 0.4 cm would break with the depth that we are looking at. Hence we will use timber and plywood of various thicknesses to model the floor and wall. The floor and wall plans will be laser cut for accuracy and they will be joined together with tongue and groove joints eventually glued together. To mimic concrete we will use timber and ply without a veneer so that it is easy to paint over it. A grey paint mixed with oxide colour to give the pale yellow would be used for the façade and a grey would be used for the section of slabs. The interiors would be painted white, minimalist as are the actual interiors. These would be joined together by hand. Smaller interior objects like the stairs and railings would be cast in concrete using a foam block model made by hand and vacuum forming.

6. Time Commitment, Budget
  • The drawing of the plans for the laser cutting could possibly take 2-3 full days.
  • 1 entire day for the laser-cutting of various timber boards. The boards will mostly be recycled boards that match the requirement thickness as there are plenty of off cut boards available at all times measuring 42cm/15cm (the depth of the section).
  • Painting the model would take 1 day and the drying of paint would possibly take another day. The budget is highly dependent on the availability of the timber off cuts at the workshops, which otherwise would be purchased at bunnings or the maker space for about $16 a sheet.
  • The paint and glue will be purchased in the similar stores, which wouldn’t exceed $25 in total summing up to a grand total of about $50 approximately.

Keeping two extra days in hand as a buffer for any unforeseen circumstance the process should take about 8 days, hence 4 weeks of 2 days each. Hence keeping 10 days in hand before the submission in case of miscalculations and over-lap of the other two models.
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Architectural Precedent - 3
Kanchanjunga Apartments – Charles Correa

1. Key Concept
The purpose of this model at a smaller scale 1:300 would be to visualize and understand the entire building and the interlocking units that it is made of. There are 4 major types of apartments varying in its area and program. The idea is to make a block model of these units with punctures for the verandah and the windows so that it amplifies what is being explored in the previous 1:50 model.


2. Selected Design Element

The entire building is of 28 floors consisting of about 17 apartments on one side. The plan is to make the top 4 apartment blocks which are different and interlock around the core as shown in the figure below. The rest of the model will be cast in one piece with the core protruding for the entire height of the building, around which the detachable blocks would sit as shown in the figure below.

3. Key concept reflected in the Design Studio

This model reflects the necessity and importance of interlocking units and how they can provide the occupants with comfortable living spaces. It also brings attention to the importance of modularity in the housing scenario where repetition is very common. It is always good to have units which are replaceable and detachable even only theoretically.

4. Geometrical Description of the Shape

The blocks will exhibit the brutalist exposed concrete material throughout. I have not made a decision whether I would like to replicate the colors that have been painted in the niches of the building as decided by Correa. This decision will be made towards the last phase of this project, I am worried as it may attract attention of the observer, and take away the importance of the modularity that is being expressed in this model..
5. Proposed Scale, Material, Technique

1:300 scale would be a good scale for us to do this study.
Using  Ultracal gypsum cement to make the blocks.
The technique would be to make a frame for the unit blocks and arrange laser cut ply or timber and glue them on to the base, as they represent the windows and verandah openings.
Pouring Ultracal cement into the mould and then repeating this process for the other similar blocks and also the main building structure.

6. Time Commitment, Budget
  • Drawing up the openings of the windows and verandahs would possibly take less than half a day, the other half could be used for laser cutting these elements and making of the frame for the casting.
  • Setting period of one day where we can shift focus to other projects.
  • The The Ultracal 30 5 kgs = 22$
  • As the scale is really small I have no worries about finding small timber off cut pieces to reuse and make the frame and the window openings.
  • This project is designed to be a supplement to the other more complicated and tedious project hence it is simple and cheap, yet it explores a different modeling technique and scale. The total time taken would be three days hence the model should be completed within a week giving ample room for miscalculations and accommodating the two other intense projects for this course.
References

https://www.barnes.com.au/plaster-gypsums-99
https://www.bunnings.com.au/stores/nsw/alexandria
https://issuu.com/eelkokroon/docs/kanchanjunga-apartments
https://issuu.com/dzul8/docs/history

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